Flow Diagramming Software Maps Material Travel to Cut Handling Costs
- Visualize & Quantify Material Movement – Create dynamic spaghetti diagrams and congestion heatmaps to identify inefficiencies, reducing annual travel distances by 3.6 million feet and reallocating 59 personnel for $4.3M in potential savings.
- Automate Route Optimization – Leverage tugger route algorithms and time standards to slash forklift labor by up to 36% and calculate peak cart utilization, ensuring minimal travel and load/unload times.
- Validate Layout Changes in Real Time – Regenerate flow studies instantly using PFEP data and AutoCAD integration, aligning layouts with production forecasts to eliminate $1M in annual changeover waste.
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