Assembly Process Planning Software

Define and optimize every step of your assembly process with complete digital traceability.

• Centralized process library linking design, quality, and ergonomics data
• Automated work instruction generation for every model and variant
• Integrated PFMEA, control plans, and change management
• Dynamic line balancing to improve utilization and operator efficiency

Result: Faster updates, consistent documentation, and up to 80% fewer change-related errors.

Turn validated process plans into feasible, constraint-based production schedules.

• Visual, drag-and-drop scheduling dashboard
• Sequencing by model, variant, and resource availability
• Automated constraint alerts for shift, tooling, or changeovers
• Direct ERP integration for seamless order import/export

Result: More accurate schedules, smoother changeovers, and fewer production disruptions.

Bring your assembly processes to life in a digital environment that mirrors the real world.

• Import multi-CAD models and visualize assembly steps in 3D
• Validate ergonomic and tooling constraints before production
• Automatically create visual work instructions from CAD data
• Map eBOM to mBOM and confirm complete part consumption

Result: Faster design validation, reduced launch risk, and higher first-pass yield.

Ensure materials are always ready and aligned with your assembly plan.

• Plan for Every Part (PFEP) and eKanban/eKitting management
• Material flow visualization to reduce handling time
• Dynamic synchronization with process and scheduling updates
• Optimized delivery routes and inventory placement

Result: Lower material handling costs, improved accuracy, and on-time part delivery.

Advantive’s APP software is part of a connected ecosystem that unites design, planning, and execution. Together with our PLM and MES solutions, it enables a closed-loop manufacturing environment where every change — from design revision to process update — is instantly reflected across systems.

• Product Lifecycle Management (PLM) manages product data, engineering changes, and design collaboration
• Manufacturing Execution Systems (MES) control shop-floor operations, enforce quality, and capture traceability

This digital thread eliminates data silos, shortens feedback loops, and enables continuous improvement across your enterprise.

Manufacturers using Advantive’s Assembly Process Planning suite achieve measurable performance gains:

• 50% reduction in time to market, providing faster revenue generation 10% – 30% increase in labor efficiencies
• 80% improvement in the accuracy of parts delivered
• Complete traceability from product design through material logistics

These results empower manufacturing engineers and IT/OT leaders to lead digital transformation initiatives and champion data-driven process improvement.