WinSPC: Drive Manufacturing Excellence with Real-Time SPC

Trusted by hundreds of growing manufacturers:
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Interactive Guide

How to Improve Manufacturing Operations with Real-Time SPC Software

With the right Statistical Process Control (SPC) software, your data can provide actionable information to improve performance, reduce production costs, optimize product quality, and increase consistency across your manufacturing operations. Learn more by exploring our interactive online guide to SPC software and quality management.

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Real-Time Statistical Software Solutions for Actionable Decision Making

DataNet empowers manufacturers to improve products, processes, and profitability through real-time statistical software solutions. Our trusted and capable statistical process control (SPC) software provide the integral tools and functionality you need to create the highest quality product for the lowest possible cost. With an intuitive, user-friendly interface to quickly create, organize, and manage quality programs on a global scale, our SPC solutions are used by quality teams to improve product quality, reduce process variation, and optimize manufacturing processes.

Collect shop-floor data in real-time from virtually any source—gauges, devices, machines, and other data sources. Our flexible SPC software comes with a simple three-step connection process that makes it easy to simply connect and begin collecting data from almost anything.

  • Connect and collect data from any RS232 serial or USB device
  • Capture data from text files, .csv files, Microsoft Excel, any ODBC-compliant database, or machines such as CMMs or PLCs
  • Integrate with other manufacturing systems using ODBC, OPC, OLE, DDE, and built-in APIs supports hundreds of methods and properties

Empower your operators with actionable intelligence and statistical analysis on plant performance. Our SPC software includes real-time control charts on the shop floor and plant monitor functionality to enable your team to immediately detect and correct process issues and manage your operations more effectively. It runs on the desktop and shows accurate statistics for every data collection station in one convenient window—giving managers a summary view of their plant’s performance from a single screen.

Automatically alert personnel, execute custom programs, shut down machines, or engage other systems if a non-conformance or rule violation occurs using DataNet’s built-in triggers. Whether your requirements are as simple as sending an email or as complex as triggering a process within a corrective action system, our SPC solution gives you the power to close the quality loop from “detection-to-correction.”

  • Use a simple pull-down menu to schedule a variety of different notifications and alarms for nearly any condition
  • Program your own custom triggers to schedule enterprise-wide alarms or communicate bidirectionally with other systems or machines or send a command to a device

Identify the hidden cost of give-away, overfill, rework or scrap that weaken a company’s profits using DataNet’s Cost Inspector. The Cost Inspector links manufacturing cost information with current and historical process data, empowering quality teams to:

  • Search process data across all operations to uncover costly process problems
  • Identify sources of give-away, overfill, scrap or waste
  • Calculate potential savings per unit by reducing process variation or shifting processes to optimal mean
  • Translate process improvement statistics into dollars saved for the company
  • Produce cost-based reports to show executive management the return on investments in quality

Answer questions, detect changes, discover trends, and make decisions that count with DataNet’s data sets, variable analyzer, and custom reports.

  • Data Sets: Identify, prevent, and prioritize quality issues at a macro level. Unlike the traditional microscopic nature of SPC, which focuses on a specific variable, data sets offer a broad view of your database—enabling you to proactively monitor and uncover high-priority issues.
  • Variable Analyzer: Experiment, visualize, and reveal more information about any variable using the one-click variable analyzer. The variable analyzer delivers both point-of-production and historical analysis capabilities. It puts an entire set of statistical tools at your fingertips—giving you a comprehensive view of your data from one convenient screen.
  • Reports: Quickly create, publish, and share quality reports across your organization using our easy-to-use graphical report builder and dozens of standard report templates.

Bring Your Real-Time SPC Program to Life with Advantive

Today’s companies have high expectations for performance and little room for mistakes. With decades of helping manufacturers and distributors across the globe, Advantive is dedicated to delivering a high level of customer service and support, shop floor expertise, and professional services specializing in continuous improvement, Six Sigma, and lean manufacturing.

Advanced Learning

Expect straightforward resources and advice from veteran industry practitioners, who understand your challenges and the benefits of an SPC system.

Technical Support

With over 2,500 installed facilities worldwide and distributors across the globe, DataNet is dedicated to delivering a high level of customer service and support.

Comprehensive Training

Our instructors offer a variety of administrator, fundamentals and customized virtual and onsite training to fit your user’s learning style.

Easily Connect to Other Business Systems

Share your data between DataNet SPC software and other critical manufacturing applications such as MES, ERP, HMI, or LIMS systems. Our built-in API’s with over 500 methods and properties allow you to bi-directionally communicate and offer proven integration success with other systems like SAP, Oracle, Delmia, Wonderware, GE Proficy, Plex, MS Dynamics, AspenTech, Factory Link, Labview, and many more. Other services include:

  • CMM Integration
  • Data Migration
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Blog

GAFMC Raises the Roof on Reliability and Productivity with DataNet

Learn how North America’s largest manufacturer of commercial and residential roofing uses DataNet SPC software to reduce manufacturing variance by 39.5% in 4 months.

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Speak to a WinSPC Expert

What to Expect

  • Free 20-minute call with a product expert
  • Live demo tailored to your industry requirements
  • Discover what products best fit your needs
  • No games, gimmicks, or high-pressure sales pitch

Standardized Quality Management System (QMS) Built for Manufacturers

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Meet Customer and Regulatory Compliance Standards with Ease

Product quality can make or break your manufacturing company’s success. That’s why you need a reliable quality management system (QMS) in place. At Advantive, our QMS solution provides a formalized platform that accurately tracks product specifications, documents processes, manages industry regulations, and helps you consistently meet quality standards.

Reduce Waste

Eliminate paperwork and manual processes to define test requirements and record results.

Improve Quality

Automatically prompt operators on the floor to perform required tests at the right time.

Build Trust

Improve product quality and reduce waste, returns and customer complaints.

Powerful QMS Software to Improve Product Quality and Consistency

At Advantive, we focus on providing accessible technology that drives transformational outcomes for manufacturers. Our specialized quality management systems include the tools and functionality you need to collect, test, and inspect products, meet customer and regulatory requirements, and ultimately, produce the highest quality products.

Our quality management software is integrated throughout your entire manufacturing facility to provide complete operational visibility. As information flows from one department to another, decisions can be made automatically to improve quality, productivity, on-time delivery, efficiency, and more.

Manage quality test requirements and results locally, regionally, and corporate-wide with our flexible QMS software.

  • Define quality test requirements electronically for specific plants, plants within a specific region or your entire corporation.
  • Establish tests for specific jobs, customers, specifications, board types, paper, or other manufacturing characteristics.
  • Ensure all results are recorded promptly with a Transmission Link (XMT) to testing devices capable of providing test results electronically. Some testing devices test or measure every item produced. Others even photograph every defect and/or each and every item tested.

Improve internal compliance with QA test plans and ISO requirements. If tests are skipped or results are not recorded, notification is recorded accordingly. When jobs are completed, documentation of results (including COCs and COAs) can be printed and/or emailed to appropriate parties. Because accurate results are recorded directly on the factory floor, you have the ability to respond to customer complaints and product returns with factual data. Having access to test results in real time also enables quality managers and others to examine and evaluate test results prior to shipping inferior products.

Optimize and reduce raw material and finished goods inventory. Eliminate costly material outages. Analyze what-if scenarios and market trends using multi-plant and corporate forecasts. Plan a group of similar production facilities or regional plant groupings to analyze and optimize material usage. Utilize tactical and strategic planning tools to manage long-term business strategies and more.

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eBook

The Ultimate Guide to Selecting a Cloud-Based Quality Management Solution
 

By utilizing InfinityQS to implement SPC and Six Sigma best practices across our manufacturing processes, Ben & Jerry’s will continue to identify opportunities for cost savings and ensure the highest level of customer satisfaction. The result is the perfect pint for our customers.

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Nina King

Quality Supervisor

We have made numerous investments in technology to help support our quality initiatives, and InfinityQS SCS allows us to bring everything together. We can now assimilate data from different systems and device locations into one centralized hub for easy analysis and decision-making.

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Jack Kraemer

President and COO

I would recommend PQ Systems to any company that needs to gain control over their gage measurement system and have the confidence to be in compliance when it comes to ISO and AS auditors.

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Steve Hardwick

Facility Manager

What Our Customers Are Saying

Find out how our customers are using quality management software to improve product quality, decrease risk, and make strategic data-driven business decisions.

Speak to a QMS Expert

What to Expect

  • Free 20-minute call with a product expert
  • Live demo tailored to your industry requirements
  • Discover what products best fit your needs
  • No games, gimmicks, or high-pressure sales pitch

Turning Quality into a Competitive Advantage

Accuracy and precision define your capability for excellence During recent decades, manufacturer and consumer expectations for product quality have continued to creep higher and higher. A world of customers on the always-connected internet has contributed greatly to this awareness. Customers expect quicker iterations of their favorite products without deviation from the highest quality standards.  Meanwhile, … Continued

Uncover Hidden Costs

Minimize loss from variation and non-optimal processes To remain competitive, manufacturers must make high-quality products at the lowest possible price. WinSPC’s patented Cost Inspector™ advances this mission by analyzing processes for cost-saving opportunities. With it, Quality professionals expose hidden costs, costs not likely to be exposed in any other way, costs directly associated with give-away, … Continued

3 Practices of Companies Who Effectively Reduce Variation Cost | Quality Insight

We find that there are 3 common practices among companies who are effectively minimizing process variation. (1) Real-time monitoring of manufacturing with operator access to data. (2) Visualization of process output for operators and supervisors. (3) Investigation into problems and prioritization of improvement initiatives. Our discussion begins at 21:42 in the video. Real-time Monitoring of … Continued

Ten Important Questions (You Should Be Able to Answer) Before Implementing SPC | Ask the Expert

Careful consideration of some fundamental aspects of Statistical Process Control (SPC) can go a long way toward determining whether or not manufacturers are able to effectively prevent problems and control their production processes. When applied properly, SPC identifies significant changes to a process. These can be changes that are still within specification—but are statistically different … Continued

Optimizing Product Target Weights of Foods and Beverages

In order to maximize profitability while complying with government regulations regarding net package contents, food manufacturers and packagers must achieve an optimal balance. Consistent overfilling to minimize risk is inefficient and sacrifices profitability, while aggressive filling practices result in significant risks of non-compliance with net contents regulations leading to potential penalties, loss of reputation, and … Continued

Nutrition-Focused Bakery Digitizes Bread Production Process

A bread company which has made public statements of intent to increase nutrition levels has installed WinSPC. The company uses the system to see charts that uncover interrelation between process factors. A large bread company is using WinSPC real-time statistical process control to alert staff, in advance, of potential bread deficiencies. The bakery has made … Continued